Experimental Study on Yttria Stabilized and Titanium Oxide Thermal Barrier Coated Piston Effect on Engine Performance and Emission Characteristics

Document Type : Original Article

Authors

1 Department of Mechanical Engineering, VR Siddhartha Engineering College, Vijayawada, A.P, India

2 Department of Mechanical Engineering, Gokaraju Rangaraju Institute Engineering and Technology, India

Abstract

Most of the energy was being lost through the cooling system and exhaust gas, to utilize that energy and convert it to a useful job thermal barrier coatings is widely used. Tests were conducted on a four stroke, single cylinder diesel engine for which its piston crown was coated with a thickness of 100/100 microns YSZ/TiO2 over 100 microns NiCr bond coat with plasma spray coating technology and then the results were compared with the uncoated piston. Thermal barrier coating was used for better performance, emission and combustion characteristics. The tests were performed at different load conditions using both the pistons and compared the results. At maximum load there is a rise in BTE and reduction in BSFC, CO, HC emissions compared to uncoated piston at maximum load. With the use of coated piston NOx emissions were increased and the smoke opacity is decreased compared to the uncoated piston. Finally, the results convey that thermal barrier coated piston is more efficient than uncoated piston.

Keywords


  1. Jain, A., E. Porpatham, and S. S. Thipse., "Emission Reduction Strategies for Small Single Cylinder Diesel Engine Using Valve Timing and Swirl Ratio" International Journal of Engineering, Transactions B: Applications, 33, No. 8, (2020), 1608-1619. https://dx.doi.org/10.5829/ije.2020.33.08b.19.
  2. Fekari, A., N. Javani, and S. Jafarmadar., "Experimental Study of Management Systems for Emission Reduction in Ignition Engines." International Journal of Engineering, Transactions A: Basics, 33, No. 7, (2020), 1347-1353, https://dx.doi.org/10.5829/ije.2020.33.07a.22
  3. Jamuna Rani, G., YV Hanumantha Rao, and B. Balakrishna., "Fuel injection timing impact on diesel engine performance, combustion and emission characteristics of nano additive biodiesel blends." International Journal of Ambient Energy, (2020),1-8, https://doi.org/10.1080/01430750.2020.1725119.
  4. Reddy, G. Vidyasagar, R. L. Krupakaran, Hariprasad Tarigonda, D. Raghurami Reddy, and N. Govindha Rasu. "Energy balance and emission analysis on diesel engine using different thermal barrier coated pistons." Materials Today: Proceedings, Vol. 43 (2021), 646-65. https://doi.org/10.1016/j.matpr.2020.12.424
  5. Chan, S. H., and K. A. "The effect of thermal barrier coated piston crown on engine characteristics" Journal of Materials Engineering and Performance 9.1, (2000), 103-109. https://doi.org/10.1361/105994900770346358.
  6. Taymaz, , Kemal Çakır, and A. Mimaroglu "Experimental study of effective efficiency in a ceramic coated diesel engine" Surface and Coatings Technology 200.1-4 (2005), 1182-1185 https://doi.org/10.1016/j.surfcoat.2005.02.049.
  7. Cao, Q., Robert Vassen, and Detler Stöver., "Ceramic materials for thermal barrier coatings." Journal of the European Ceramic Society 24.1, (2004), 1-10. https://doi.org/10.1016/S0955-2219(03)00129-8
  8. Dhomne, Shailesh, and Ashish M. Mahalle. "Thermal barrier coating materials for SI engine." Journal of Materials Research and Technology 1, (2019), 1532-1537. https://doi.org/10.1016/j.jmrt.2018.08.002
  9. Banka, Vaibhav Kumar, and M. R. Ramesh. "Thermal analysis of a plasma sprayed ceramic coated diesel engine piston." Transactions of the Indian Institute of Metals 2 (2018): 319-326. https://doi.org/10.1007/s12666-017-1184-9
  10. Buyukkaya, Ekrem, and Muhammet Cerit. "Thermal analysis of a ceramic coating diesel engine piston using 3-D finite element method." Surface and Coatings Technology2 (2007): 398-402 https://doi.org/10.1016/j.surfcoat.2007.06.006
  11. Rupangudi, Suresh Kumar, S. Ramesh, Kavadiki Veerabhadhrappa, and Ram Rohit V. "Study of Effect of Coating of Piston on the Performance of a Diesel Engine." SAE International Journal of Materials and Manufacturing 7.3, (2014), 633-637. https://doi.org/10.4271/2014-01-1021
  12. Uchida, Noboru. "A review of thermal barrier coatings for improvement in thermal efficiency of both gasoline and diesel reciprocating engines." International Journal of Engine Research, (2020), 1468087420978016. https://doi.org/10.1177%2F1468087420978016.
  13. Jena, Shakti , Saroj K. Acharya, Harish C. Das, Pragyan P. Patnaik, and Shubhra Bajpai. "Investigation of the effect of FeCl3 on combustion and emission of diesel engine with thermal barrier coating." Sustainable Environment Research 28.2, (2018), 72-78. https://doi.org/10.1016/j.serj.2017.10.002
  14. Sivakumar, G., and S. Senthil Kumar. "Investigation on effect of Yttria Stabilized Zirconia coated piston crown on performance and emission characteristics of a diesel engine" Alexandria Engineering Journal, 53.4, (2014), 787-794. https://doi.org/10.1016/j.aej.2014.08.003
  15. MohamedMusthafa, M., S. Sivapirakasam, and M. Udayakumar. "Comparative studies on fly ash coated low heat rejection diesel engine on performance and emission characteristics fueled by rice bran and pongamia methyl ester and their blend with diesel." Energy 36.5, (2011), 2343-2351 https://doi.org/10.1016/j.energy.2010.12.047
  16. Venkadesan, Gnanamoorthi, and Jayaram Muthusamy. "Experimental investigation of Al2O3/8YSZ and CeO2/8YSZ plasma sprayed thermal barrier coating on diesel engine" Ceramics International, 45, No. 3, (2019), 3166-3176, https://doi.org/10.1016/j.ceramint.2018.10.218
  17. Cerit, Muhammet, and Mehmet Coban. "Temperature and thermal stress analyses of a ceramic-coated aluminum alloy piston used in a diesel engine." International Journal of Thermal Sciences, 77 (2014), 11-18. https://doi.org/10.1016/j.ijthermalsci.2013.10.009
  18. Durat, Mesut, Murat Kapsiz, Ergun Nart, Ferit Ficici, and Adnan Parlak. "The effects of coating materials in spark ignition engine design." Materials & Design (1980-2015), 36, (2012), 540-545. https://doi.org/10.1016/j.matdes.2011.11.053
  19. Taymaz, I., K. Cakir, Mesut Gur, and A. Mimaroglu "Experimental investigation of heat losses in a ceramic coated diesel engine." Surface and Coatings Technology169 (2003): 168-170. https://doi.org/10.1016/S0257-8972(03)00220-2
  20. Cerit, Muhammet. "Thermo mechanical analysis of a partially ceramic coated piston used in an SI engine." Surface and Coatings Technology, 11 (2011), 3499-3505. https://doi.org/10.1016/j.surfcoat.2010.12.019
  21. Dudareva, N. Yu, RDa Enikeev, and V. Yu Ivanov. "Thermal protection of internal combustion engines pistons." Procedia Engineering 206, (2017), 1382-1387. https://doi.org/10.1016/j.proeng.2017.10.649
  22. Abbas, S. Mohamed, A. Elayaperumal, and G. Suresh. "A study on combustion and performance characteristics of ceramic coated (PSZ/Al2O3) and uncoated piston–DI engine." Materials Today: Proceedings 45, (2021), 1328-1333
  23. Reghu, V. R., Nikhil Mathew, Pramod Tilleti, V. Shankar, and Parvati Ramaswamy. "Thermal Barrier Coating Development on Automobile Piston Material (Al-Si alloy), Numerical Analysis and Validation." Materials Today: Proceedings 22, (2020), 1274-1284. https://doi.org/10.1016/j.matpr.2020.01.420
  24. Prakash, S., M. Prabhahar, O. P. Niyas, Safavanul Faris, and C. Vyshnav. "Thermal barrier coating on IC engine piston to improve efficiency using dual fuel." Materials Today: Proceedings 33, (2020), 919-924. https://doi.org/10.1016/j.matpr.2020.06.451.